Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Wall Installation

Labels on wall insulation rolls indicate the length as well as the number of pieces that need to be cut from each roll. We recommend that all rolls be cut from a clean location to avoid staining the insulation facing.

1) Cut the dimensions of the insulation from the base angle to eave strut or rake plus 6"-12" extra.

2) Attach one end of the insulation to the base angle using double-faced tape.

3) Pull from the other end to stretch the insulation tightly outside the girts to the eave or rake, and attach with double-faced tape.

4) Make sure the facing is toward the interior of the building and attach the panel to the structure.

5) Install the next roll in the same manner, with edges butted snugly. Then fasten the tabs using one of the methods described.

Temperature Control

Your geographic area will, to a great extent, influence the type of insulation that will provide the best performance. If you live in a mild climate and your building is used for farm equipment storage, insulation may not be necessary. If you are planning to have employees working in a building, you should probably install insulation, particularly in areas where temperatures are extreme. Energy savings will quickly pay for insulation if the building will be climate controlled.

Other Metal Building Details

Fasteners: Self-drilling fasteners are designed for rapid drilling without slipping of the drill point, thus reducing walking and surface marring. The neoprene washer keeps your building watertight as well as providing vibration dampening.

Structural Bolts: We provide all the nuts and bolts to assemble your building through pre-punched holes.

Closure Strips: Our Steel Buildings come with closure strips which when installed provide weather tightness. The closure strips are pre-formed to match the profile of the panels.

Ridge Cap: The ridge cap is designed to match the slope and contour of the roof providing a tight seal along the ridge of the building.

Trim, Flashing, Gutters & Downspouts: All our buildings come with standard trim to give the building a finished clean look. Optional Gutters and Downspouts provide additional protection from the elements.

Plans and Drawings: We provide a full set of anchor bolt plans for the placement of anchor bolts in the foundation. We also provide engineered stamped and certified construction prints. In addition we provide an in depth erection manual to walk you through the erection of your building.

Surface Air Film Coefficient (F)

The amount of heat flow in BTU's per square foot per hour between an exposed surface of a material and the adjacent air. It is the measure of the conductance of heat through the air film that clings to all surfaces.