Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Roof Extensions and Overhangs

Extensions can improve the appearance of a building but will cost more. Roof extensions add "curb-appeal" to some buildings, but will take more time to complete the erection of the building because of the amount of extra covering trim. Extensions can also help a building merge in better in an environment of conventionally constructed buildings in commercial areas. An overhang offers you some protection from the rain and shade from the sun. These options can be important when you receive many visitors to your building, by offering shelter from the elements.

We offer two types of roof extensions: (1) Gable Extensions for endwalls (2) Eave Extensions for sidewalls. Using our system, you can easily and quickly design and price buildings with overhangs up to 5' on any or all of the walls. When in the Building Accessories section select Roof Extensions.

Heat Transfer

Effectively controlling temperature in a steel building requires insulation to be present along exterior walls and roof. When a temperature differential is present in an enclosed steel building, heat will work from warmer areas to colder areas until the temperature in the building has stabilized. At the point of thermal stabilization, the cooler (and heavier) air will be present at lower elevations and warmer air will be present at the roofline. The function of insulation is to help stabilize air temperature at more desirable levels. When it is hot outside, preventing heat from transferring into the building is the goal, and of course in the winter we want heat to remain inside.

Heat transfer occurs in three ways:

Conduction : Occurs in a solid or liquid when heat from one object is transferred by touch to another object. An example of this occurs when a pot on a stove will heat up by conductive heat transfer from an electric coil.

Convection : Occurs with the physical movement of air. There are two types of convectional heat movement. The first is natural, where hot air rises displacing the cold air and moving it down. The second type is forced or mechanical convection. This occurs when an object, like a fan, physically moves or "forces" the air to move.

Radiation : Occurs when an object is warmer or hotter than the air around it. For example, the sun, which is hotter than everything around it, radiates heat waves that travel through the air and is either absorbed by or reflected by the surface it comes in contact with.

Walk Doors

Walk doors can be provided as pre-assembled or knock down (field assembled). Metal Building Depot provides solid doors for both options in the following sizes: 3070, 4070, and 6070. The walk doors are typically keyed alike per project. Because of unknown variables, Metal Building Depot does not offer fire rated doors or doors to fit in masonry.

Features of the pre-assembled doors are as follows:

Foam insulated specifically designed for metal building use. Pre-assembled and self-framing for ease of installation. No framed opening required if Metal Building Depot standard girt spacing is utilized. Doors are finished in a two-coat primer; color selection is white or bronze. Doors are shipped in wood crates for protection. All doors have Grade 2 lever locks as standard. Hinges are ball bearing and powder coated. Insulated jambs. 3070 and 6070 doors are made of 20-gage material, 18 gage is available.

Features of the knock down doors are as follows:

Foam insulated specifically designed for metal building use. The walk door is shipped knocked down for field assembly. Doors are textured 20 gage galvanized prime painted and pre-finished in either white or bronze. Weather stripping and standard entrance lock is included. The walk door package is shipped with polybag and full cardboard carton. All doors have Grade 2 lever locks as standard. Hinges are ball bearing and powder coated.

On The Farm

I don't know of any farm operation that could get buy without barns for equipment storage, feed storage or any other general warehousing needs. Many older farms are now removing old wooden structures and replacing their old buildings with new steel structures. While the old antique tractor may look good in front of the old barn, many are weary of storing precious items in an old rotten structure. Steel is stronger, straighter and will last eons longer than wood. In a home, wood is fine. Houses are designed so that the wooden structural components do not have direct exposure to the elements, but on the farm it is often hard to prevent the outside from coming into the barn.