On The Farm

I don't know of any farm operation that could get buy without barns for equipment storage, feed storage or any other general warehousing needs. Many older farms are now removing old wooden structures and replacing their old buildings with new steel structures. While the old antique tractor may look good in front of the old barn, many are weary of storing precious items in an old rotten structure. Steel is stronger, straighter and will last eons longer than wood. In a home, wood is fine. Houses are designed so that the wooden structural components do not have direct exposure to the elements, but on the farm it is often hard to prevent the outside from coming into the barn.

Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Secondary Framing

Secondary framing is created from rolled steel coated with a red-oxide primer finish in gages from 12 to 16 to provide an extremely rigid, and corrosion resistant structure. The following elements are formed as secondary framing:

Girts (walls) & Purlins (roof): These members run the length of the building providing rigidity, and a sturdy skeleton to attach the sheeting. They are rolled from steel coils 12,14 or 16-gauge steel, or thicker if needed. All girts and purlins are pre-punched for ease of assembly.

Eave Struts: This is a rolled member formed into a "C" to match the pitch of the roof. The eave strut is also made of 12, 14, or 16-gauge steel.

Structural Design

We design and manufacture pre-engineered steel buildings, and offer you a number of advantages over conventional construction techniques. Steel buildings are inexpensive and incredibly tough. Our bolt-together design is assembled quickly without any specialized skills. Each rigid frame is comprised of two or more columns supporting a rafter across the width of the building. In most steel buildings, endwall bearing frames support one-half the load of a rigid "main" frame. In most situations, we utilize the more economical "bearing" end frames. Adding an expandable endwall or rigid frame is only a click away. Unlike any of our competitors, we allow you to choose the endwall condition of your building. Depending on design considerations, our endwall rafters and columns may be either hot rolled or cold-formed.

The space between the rigid frames of a steel building is referred to as a "bay."- an 80' long building has been divided into four 20' bays by spacing the frames 20' apart (4 x 20' = 80'). This configuration is described as "four bays at 20." A 100' building could be configured with four bays at 25 (4x 25' = 100')

Endwall bay spacing is usually determined by the building width. You can add one or more framed openings to most buildings. Endwall bay spacing can usually changed to accommodate your needs without changing the price.

Concealed Condensation

Concealed condensation is the most difficult to deal with and can be the most damaging to any kind of structure. This type of condensation may be controlled in metal buildings by the proper ventilation. Additional condensation control can be accomplished by venting the cold cavities of the walls and roof.