Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Structural Framing

All frames are welded on a state-of-the-art computerized submerged welding system. We are capable of producing structural members up to 72" in depth, which gives us the ability to manufacture clear-span buildings up to 150 feet wide! A factory primer coating is applied to protect the beams during shipping and erection.

All framing members shall be shop fabricated for field bolted assembly unless otherwise noted on plans and specifications. All building parts shall carry an identifying mark for easy field identification. Structural framing shall include tapered beam frames, tapered rigid frames, modular beam and columns, lean-to rafters and columns, canopy beams, intermediate columns bearing end frames and end wall columns. Steel used in the fabrication of built-up primary structural members shall have a minimum yield of 50 KSI. Hot rolled primary structural members shall have a minimum yield of 50 KSI. Cold rolled structural members shall have a minimum yield of 55 KSI. Primary framing shall be shop fabricated and include all holes required for attachment of secondary members and bracing. A continuous arc-welding process shall join flanges and webs of built-up welded members. End wall columns and rafters shall be "hot-rolled" built-up "I" or standard "cee" sections.

Connections - All field connections shall be bolted. All primary bolted connections shall be furnished with high strength bolts conforming to A.S.T.M. A-325. All secondary bolted connections shall be furnished with machine bolts conforming to A.S.T.M.-A307.

Erectors

Do I need a professional erector to put up my metal building? - A majority of our clients choose to erect the metal buildings themselves. Your package includes detailed erection drawings and an erection manual with every metal building shipped. We design every metal building to be erected easily. If you do not feel comfortable erecting your own metal building, a local contractor can do the job for you at a relatively low cost.

What if I have questions during the erection of my metal building? - We're here to help. We have professional metal building erectors on-staff and they will always be available for your questions.

Do you recommend erectors? - No. Recommending metal building erectors is difficult because we cannot guarantee the quality of their work as we do our own. Check around and you should be able to find a qualified metal building erector in your local area.

How long does it take to erect a metal building? - The time it takes to erect your metal building will depend on the size of the metal building, the size of your crew, and the skill of the workers in your crew. It can take as little as a few days.

Secondary Framing

Secondary framing is created from rolled steel coated with a red-oxide primer finish in gages from 12 to 16 to provide an extremely rigid, and corrosion resistant structure. The following elements are formed as secondary framing:

Girts (walls) & Purlins (roof): These members run the length of the building providing rigidity, and a sturdy skeleton to attach the sheeting. They are rolled from steel coils 12,14 or 16-gauge steel, or thicker if needed. All girts and purlins are pre-punched for ease of assembly.

Eave Struts: This is a rolled member formed into a "C" to match the pitch of the roof. The eave strut is also made of 12, 14, or 16-gauge steel.

Recommended Installation Methods of Insulation

Roof insulation rolls are cut to lengths that will cover the distance from eave to eave, leaving a one-foot overhang on each side of the building.

1) Start at the end of the building and temporarily secure one end of the roll by attaching the insulation to the eave strut with double-faced tape.

2) Pull the insulation across the purlins with the vapor barrier toward the building interior. Double-faced tape attached to the opposite end of the insulation will keep tension on the roof roll while the metal panels are being attached over the insulation.

3) Install the next roll in the same manner, making sure the rolls are stretched tight, aligned properly and closely butted.

4) Fasten tabs using one of the methods described on the following page. Any rips or tears must be covered with matching facing tape to ensure a tight vapor seal.

5) Trim excess insulation flush to prevent it from acting as a wick and moving water into the building.