Installation Overview

The metal building is rapidly becoming more popular for a variety of reasons. They can be built very quickly and are extremely low in cost. They can easily adapt to any number of external architectural treatments without restricting their interior floor planning. A primary reason for this flexibility is the development of insulation specifically designed for metal buildings. The development of advanced insulation systems with more efficient thermal performance is so advanced that it has enabled metal buildings everywhere to evolve into many of the showrooms, retail outlets, schools, offices and shopping centers we see today.

Today's high-energy costs have made insulation a critical consideration during any construction planning. An insulation system that is properly selected and professionally installed will return more on its investment than any other building component.

Insulation provides many benefits:

Improved appearance, Greater comfort, Substantial reductions in fuel and electricity costs, Condensation and noise control, Reduction of the amount of investment dollars and space needed for heating and cooling equipment.

Gutters & Downspouts

These are generally not required on steel buildings. However, use of these components often enhances the appearance of a building, control drip, splash and drainage.

Gutters and downspouts are an optional accessory that serves as trim. Gutters dramatically improve the appearance of buildings, and we recommend them for most building applications. Downspouts control the water falling from the roof, preventing the water from splashing up on the sides of the building.

On every Metal Building Depot building, die-formed ridge caps are used to cover the peak opening in the center ridge of the building. Some sellers provide a ridge roll cover that must be sealed with closures. Installing ridge roll trim is not an easy task. Over time the exposed foam closures deteriorate and there can be potential leak problems. Our die-formed ridge caps match the panel profile perfectly and are formed to fit the pitch of the roof. Die-formed ridge caps create an almost seamless transition across the roof.

Controlling Condensation

Two things must be present for condensation to occur: warm moist air and cool surface temperatures below the dew point. The proper control of these two factors can minimize condensation.

In metal buildings, we are concerned with two different areas or locations: visible condensation which occurs on exposed surfaces below dew point temperatures, and concealed condensation which occurs when moisture has passed through the vapor retarder and into interior roof and/or wall cavities and then condenses on a surface below dew point temperature.

Wall Installation

Labels on wall insulation rolls indicate the length as well as the number of pieces that need to be cut from each roll. We recommend that all rolls be cut from a clean location to avoid staining the insulation facing.

1) Cut the dimensions of the insulation from the base angle to eave strut or rake plus 6"-12" extra.

2) Attach one end of the insulation to the base angle using double-faced tape.

3) Pull from the other end to stretch the insulation tightly outside the girts to the eave or rake, and attach with double-faced tape.

4) Make sure the facing is toward the interior of the building and attach the panel to the structure.

5) Install the next roll in the same manner, with edges butted snugly. Then fasten the tabs using one of the methods described.

Heat Transfer

Effectively controlling temperature in a steel building requires insulation to be present along exterior walls and roof. When a temperature differential is present in an enclosed steel building, heat will work from warmer areas to colder areas until the temperature in the building has stabilized. At the point of thermal stabilization, the cooler (and heavier) air will be present at lower elevations and warmer air will be present at the roofline. The function of insulation is to help stabilize air temperature at more desirable levels. When it is hot outside, preventing heat from transferring into the building is the goal, and of course in the winter we want heat to remain inside.

Heat transfer occurs in three ways:

Conduction : Occurs in a solid or liquid when heat from one object is transferred by touch to another object. An example of this occurs when a pot on a stove will heat up by conductive heat transfer from an electric coil.

Convection : Occurs with the physical movement of air. There are two types of convectional heat movement. The first is natural, where hot air rises displacing the cold air and moving it down. The second type is forced or mechanical convection. This occurs when an object, like a fan, physically moves or "forces" the air to move.

Radiation : Occurs when an object is warmer or hotter than the air around it. For example, the sun, which is hotter than everything around it, radiates heat waves that travel through the air and is either absorbed by or reflected by the surface it comes in contact with.