Structural Design

We design and manufacture pre-engineered steel buildings, and offer you a number of advantages over conventional construction techniques. Steel buildings are inexpensive and incredibly tough. Our bolt-together design is assembled quickly without any specialized skills. Each rigid frame is comprised of two or more columns supporting a rafter across the width of the building. In most steel buildings, endwall bearing frames support one-half the load of a rigid "main" frame. In most situations, we utilize the more economical "bearing" end frames. Adding an expandable endwall or rigid frame is only a click away. Unlike any of our competitors, we allow you to choose the endwall condition of your building. Depending on design considerations, our endwall rafters and columns may be either hot rolled or cold-formed.

The space between the rigid frames of a steel building is referred to as a "bay."- an 80' long building has been divided into four 20' bays by spacing the frames 20' apart (4 x 20' = 80'). This configuration is described as "four bays at 20." A 100' building could be configured with four bays at 25 (4x 25' = 100')

Endwall bay spacing is usually determined by the building width. You can add one or more framed openings to most buildings. Endwall bay spacing can usually changed to accommodate your needs without changing the price.

Erectors

Do I need a professional erector to put up my metal building? - A majority of our clients choose to erect the metal buildings themselves. Your package includes detailed erection drawings and an erection manual with every metal building shipped. We design every metal building to be erected easily. If you do not feel comfortable erecting your own metal building, a local contractor can do the job for you at a relatively low cost.

What if I have questions during the erection of my metal building? - We're here to help. We have professional metal building erectors on-staff and they will always be available for your questions.

Do you recommend erectors? - No. Recommending metal building erectors is difficult because we cannot guarantee the quality of their work as we do our own. Check around and you should be able to find a qualified metal building erector in your local area.

How long does it take to erect a metal building? - The time it takes to erect your metal building will depend on the size of the metal building, the size of your crew, and the skill of the workers in your crew. It can take as little as a few days.

Installation and Selection of Insulation

We provide the highest quality products available. However, proper installation and selection is imperative for maximum effectiveness. Please refer to installation instructions to ensure correct procedures are used. Facings that have been torn or punctured are no longer capable of blocking water vapor and may eventually do more harm than good. Be sure to quickly patch any holes in the vapor barrier.

When selecting a facing, special consideration should be given to its reflective quality. A facing with high reflectivity reduces the need for high light levels in work areas. This results in reduced energy costs and increased productivity.

Although the fiberglass insulation itself is not affected by cold weather, the facing is. Colder temperatures can cause cold crack, a situation where the facing becomes brittle and if handled can crack. Bay Insulation recommends that vinyl faced fiberglass products never be installed in temperatures below 40 degrees.

Structural Framing

All frames are welded on a state-of-the-art computerized submerged welding system. We are capable of producing structural members up to 72" in depth, which gives us the ability to manufacture clear-span buildings up to 150 feet wide! A factory primer coating is applied to protect the beams during shipping and erection.

All framing members shall be shop fabricated for field bolted assembly unless otherwise noted on plans and specifications. All building parts shall carry an identifying mark for easy field identification. Structural framing shall include tapered beam frames, tapered rigid frames, modular beam and columns, lean-to rafters and columns, canopy beams, intermediate columns bearing end frames and end wall columns. Steel used in the fabrication of built-up primary structural members shall have a minimum yield of 50 KSI. Hot rolled primary structural members shall have a minimum yield of 50 KSI. Cold rolled structural members shall have a minimum yield of 55 KSI. Primary framing shall be shop fabricated and include all holes required for attachment of secondary members and bracing. A continuous arc-welding process shall join flanges and webs of built-up welded members. End wall columns and rafters shall be "hot-rolled" built-up "I" or standard "cee" sections.

Connections - All field connections shall be bolted. All primary bolted connections shall be furnished with high strength bolts conforming to A.S.T.M. A-325. All secondary bolted connections shall be furnished with machine bolts conforming to A.S.T.M.-A307.

General Guidelines

When you decide to buy a Building - Confirm the accuracy of your building codes. It is imperative that your building conforms to the state, local and federal design requirements.

The items described on your contract are what you are buying. Please be sure to carefully review all contract documents before you sign off. If a contract does not describe an item in specific terms, you should not expect the item to be the best product available. And just as important - is what a contract does not say. Specifically if your contract does not indicate that you are getting framed openings and garage doors - then you are NOT going to get framed openings and garage doors.

Do not sign a contract or agree to purchase a building before you have confirmed that your building will satisfy the requirements of your local building official and YOURSELF. Do not allow a salesman to pressure you into a "panic buy." A "panic buy" is when a customer is pressured into making a purchase to "lock-in" a "so-called" special price. Brokers are notorious for telling customers they could lose an opportunity to get the "deal of a lifetime" if they don't commit to the order right away. Beware of people who urge you to sign a contract before you have made your mind up on exactly what you want.

Understand that making changes after the sale will cost you money. Once the design is completed it will cost money to make changes. If an order is in fabrication - and requires modifications due to customer demands - the entire process has to be stopped, pulled off-line and inventoried. Once the inventory of completed items is confirmed, it's back to the drawing board. You will be responsible for extra time required to re-design the project and all other associated expenses.

Install your building components as specified by the drawings. Seldom do manufacturers use the same design practices and therefore your erection drawings and installation documents are the correct description of the building. Please read and follow the drawing descriptions carefully. An erection manual offers important general guidelines and the proper procedures for erecting a steel building safely. You, your erector and all jobsite crew need to understand and utilize OSHA and all other safety guidelines.