Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Other Metal Building Details

Fasteners: Self-drilling fasteners are designed for rapid drilling without slipping of the drill point, thus reducing walking and surface marring. The neoprene washer keeps your building watertight as well as providing vibration dampening.

Structural Bolts: We provide all the nuts and bolts to assemble your building through pre-punched holes.

Closure Strips: Our Steel Buildings come with closure strips which when installed provide weather tightness. The closure strips are pre-formed to match the profile of the panels.

Ridge Cap: The ridge cap is designed to match the slope and contour of the roof providing a tight seal along the ridge of the building.

Trim, Flashing, Gutters & Downspouts: All our buildings come with standard trim to give the building a finished clean look. Optional Gutters and Downspouts provide additional protection from the elements.

Plans and Drawings: We provide a full set of anchor bolt plans for the placement of anchor bolts in the foundation. We also provide engineered stamped and certified construction prints. In addition we provide an in depth erection manual to walk you through the erection of your building.

Installation and Selection of Insulation

We provide the highest quality products available. However, proper installation and selection is imperative for maximum effectiveness. Please refer to installation instructions to ensure correct procedures are used. Facings that have been torn or punctured are no longer capable of blocking water vapor and may eventually do more harm than good. Be sure to quickly patch any holes in the vapor barrier.

When selecting a facing, special consideration should be given to its reflective quality. A facing with high reflectivity reduces the need for high light levels in work areas. This results in reduced energy costs and increased productivity.

Although the fiberglass insulation itself is not affected by cold weather, the facing is. Colder temperatures can cause cold crack, a situation where the facing becomes brittle and if handled can crack. Bay Insulation recommends that vinyl faced fiberglass products never be installed in temperatures below 40 degrees.

Roof Extensions and Overhangs

Extensions can improve the appearance of a building but will cost more. Roof extensions add "curb-appeal" to some buildings, but will take more time to complete the erection of the building because of the amount of extra covering trim. Extensions can also help a building merge in better in an environment of conventionally constructed buildings in commercial areas. An overhang offers you some protection from the rain and shade from the sun. These options can be important when you receive many visitors to your building, by offering shelter from the elements.

We offer two types of roof extensions: (1) Gable Extensions for endwalls (2) Eave Extensions for sidewalls. Using our system, you can easily and quickly design and price buildings with overhangs up to 5' on any or all of the walls. When in the Building Accessories section select Roof Extensions.

Structural Framing

All frames are welded on a state-of-the-art computerized submerged welding system. We are capable of producing structural members up to 72" in depth, which gives us the ability to manufacture clear-span buildings up to 150 feet wide! A factory primer coating is applied to protect the beams during shipping and erection.

All framing members shall be shop fabricated for field bolted assembly unless otherwise noted on plans and specifications. All building parts shall carry an identifying mark for easy field identification. Structural framing shall include tapered beam frames, tapered rigid frames, modular beam and columns, lean-to rafters and columns, canopy beams, intermediate columns bearing end frames and end wall columns. Steel used in the fabrication of built-up primary structural members shall have a minimum yield of 50 KSI. Hot rolled primary structural members shall have a minimum yield of 50 KSI. Cold rolled structural members shall have a minimum yield of 55 KSI. Primary framing shall be shop fabricated and include all holes required for attachment of secondary members and bracing. A continuous arc-welding process shall join flanges and webs of built-up welded members. End wall columns and rafters shall be "hot-rolled" built-up "I" or standard "cee" sections.

Connections - All field connections shall be bolted. All primary bolted connections shall be furnished with high strength bolts conforming to A.S.T.M. A-325. All secondary bolted connections shall be furnished with machine bolts conforming to A.S.T.M.-A307.