Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

On The Farm

I don't know of any farm operation that could get buy without barns for equipment storage, feed storage or any other general warehousing needs. Many older farms are now removing old wooden structures and replacing their old buildings with new steel structures. While the old antique tractor may look good in front of the old barn, many are weary of storing precious items in an old rotten structure. Steel is stronger, straighter and will last eons longer than wood. In a home, wood is fine. Houses are designed so that the wooden structural components do not have direct exposure to the elements, but on the farm it is often hard to prevent the outside from coming into the barn.

Frame Features

Connection Clips - Specially fabricated clips are designed to securely connect structural components. Many companies supply only blank plates that must be cut, drilled and/or welded to components before assembly can begin. In some cases it may require many hours of work to connect required clips. Metal Building Depot details and supplies each clip and placement to every building manufactured. We factory weld all clips onto rigid frames and guarantee the correct placement of all component connections. Don't waste your time and money attaching clips that should have been factory located.

Structural Bracing - Most buildings under 60' have sufficient diaphragm action or "panel shear" that provides all the bracing needed to stabilize the building. In some cases of high winds, seismic or snow loads may cause more stress than panel shear can handle, so additional reinforcement may be required. In these extreme cases we will employ the use of X bracing to reinforce the frame. In situations where X bracing cannot be used a wind column is an excellent addition to strengthen a vertical rigid frame column. A portal frame is sometimes used in extreme load circumstances. Portal frames are fairly expensive and only necessary in rare circumstances.

Concealed Condensation

Concealed condensation is the most difficult to deal with and can be the most damaging to any kind of structure. This type of condensation may be controlled in metal buildings by the proper ventilation. Additional condensation control can be accomplished by venting the cold cavities of the walls and roof.

Calculated Thermal Values

Basically it is the reciprocal of the calculated U-Value. By definition it is the summation of all the R-Values for each of the building's components. This method of calculation does not consider the thermal short circuit effect of structural members, fastener population or the compression of the insulation at its structural members. It should also be noted that this type of calculation often indicates heat loss values for building envelopes that are lower than those actually found in the finished structure.