Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Installation and Selection of Insulation

We provide the highest quality products available. However, proper installation and selection is imperative for maximum effectiveness. Please refer to installation instructions to ensure correct procedures are used. Facings that have been torn or punctured are no longer capable of blocking water vapor and may eventually do more harm than good. Be sure to quickly patch any holes in the vapor barrier.

When selecting a facing, special consideration should be given to its reflective quality. A facing with high reflectivity reduces the need for high light levels in work areas. This results in reduced energy costs and increased productivity.

Although the fiberglass insulation itself is not affected by cold weather, the facing is. Colder temperatures can cause cold crack, a situation where the facing becomes brittle and if handled can crack. Bay Insulation recommends that vinyl faced fiberglass products never be installed in temperatures below 40 degrees.

ABOUT US

COMMITMENT - Our Company's vision is "to maintain a leading-edge in the design, engineering, fabrication and delivery of the highest quality steel buildings in the industry." We are deeply committed to providing you with this service as a means of achieving our vision.

VALUE - Low initial cost does not always provide the best value. It is just a small part of the picture. The values inherent in our designs assist in the ease of construction of the project but more importantly we provide a well-documented system that is easy to maintain. Much of the value we bring lies in the details. There is a true ART to engineering and design that provides added value to the Owner.

EXPERIENCE - With over 8 years in the manufacturing business and key staff members with many more years in engineering, we have the requisite experience. Major hardware and accessory suppliers have reviewed our capabilities and recognize us as leaders in our field. Many of our projects involve very difficult project constraints. Dealing with these issues and tight project schedules is the trademark of our success.

PROJECT METHODOLOGY - The success of a project lies in the talent of the design team and in the execution of the project. We first provide a strong project team, backed up with a well-defined and proven project execution methodology. Our project methodology has evolved over the years as we have executed numerous projects. It begins with our proposal document and extends through project documents, design sequence, system testing, acceptance documents and to the final delivery of our building system. The key to our methodology is communication. We strongly believe in defining what we are providing and expanding this initial definition as the project continues.

QUALITY - In engineering, quality relates to the designs we produce and the timing in project execution. Our goal for design is to provide a superior level of detail in documentation. We strive for uniformity of design, providing details often left out by others and keeping systems simple. The key to being on time is project execution. First, a well-defined project methodology is needed to set the planning framework. Second, understanding of the Owner's needs is paramount. Finally, our years of experience in the execution of critical projects have given us an essential edge over our competitors. Key members of our staff have up to thirty-five years of experience in project engineering and execution.

Before you Buy

Do you know the company you're doing business with? Is the supplier a member of the Better Business Bureau? Do they have a record of dealing honestly? Can they refer you to satisfied customers? Is the physical address to the company available? Can you visit them at their offices? Are they a real company with a history of quality manufacturing? Are they Active Members of the AISC (American Institute of Steel Construction) Do they post any affiliation with any steel building association? Do you know what you are paying for? Does the steel building contract give line-item prices? Will you receive comprehensive set of erection plans? Are you getting written 30-year paint and 25-year Galvalume Plus® warranties? Does the contract specify 26 gauge panels? Does their roof panels include a "purlin bearing" leg? Does the roof system have an Underwriters Laboratories Class 90 rating? Are you being supplied with premium fasteners with a lifetime red-rust warranty? Will your steel building have a sculptured trim package? Are all the clips welded to primary structural components? Are the framed openings factory located? Does the supplier have the ability to engineer a custom design? Will you receive an 80+ page fully illustrated erection manual? Does the supplier have an in-house customer service department? Does the supplier actually manufacture what they sell? Do they process and produce all their drawings in-house? Do they ask you to sign a contract and pay a deposit before you know the total cost?

Constructing a Large Steel Building

Have you considered all of your steel building options? There are many types of standard buildings to choose from, but they are not the only option. Buildings can be finished with a multitude of options and accessories. Your land and location will control some of the parameters of the kind of structure you need. Aside from these factors you can make the choices based on your preferences. Windows, skylights and panel styles can be individually selected to comprise a personal metal building kit.

Pre-engineered metal building plans are just the starting point from which you can select options and accessories. Configuring your building may sound like a small deal, but it determines the type building you will purchase. Not every large steel building is intended to be a large shop. When you work with the manufacturer you can customize a structure with a polished look and feel. Regard your steel metal building as a low cost alternative to traditional construction.