Structural Design

We design and manufacture pre-engineered steel buildings, and offer you a number of advantages over conventional construction techniques. Steel buildings are inexpensive and incredibly tough. Our bolt-together design is assembled quickly without any specialized skills. Each rigid frame is comprised of two or more columns supporting a rafter across the width of the building. In most steel buildings, endwall bearing frames support one-half the load of a rigid "main" frame. In most situations, we utilize the more economical "bearing" end frames. Adding an expandable endwall or rigid frame is only a click away. Unlike any of our competitors, we allow you to choose the endwall condition of your building. Depending on design considerations, our endwall rafters and columns may be either hot rolled or cold-formed.

The space between the rigid frames of a steel building is referred to as a "bay."- an 80' long building has been divided into four 20' bays by spacing the frames 20' apart (4 x 20' = 80'). This configuration is described as "four bays at 20." A 100' building could be configured with four bays at 25 (4x 25' = 100')

Endwall bay spacing is usually determined by the building width. You can add one or more framed openings to most buildings. Endwall bay spacing can usually changed to accommodate your needs without changing the price.

Facings as Vapor Barriers

The main function of facings is to act as a vapor barrier. While a vapor barrier may not necessarily be able to stop the flow of water vapor, it does an excellent job of minimizing the rate and volume of the flow. This prevents moisture from accumulating within the insulation blanket and the structure, which translates into consistent thermal values and lower heating and cooling costs.

Facings intended to serve as vapor barriers should be installed on the inner, heated surface of the insulation, where vapor pressure is the highest. This helps in preventing vapor from reaching the cooler air and condensing.

VAPOR BARRIERS PREVENT VAPOR FROM REACHING COOLER AIR AND CONDENSING.

Recommended Installation Methods of Insulation

Roof insulation rolls are cut to lengths that will cover the distance from eave to eave, leaving a one-foot overhang on each side of the building.

1) Start at the end of the building and temporarily secure one end of the roll by attaching the insulation to the eave strut with double-faced tape.

2) Pull the insulation across the purlins with the vapor barrier toward the building interior. Double-faced tape attached to the opposite end of the insulation will keep tension on the roof roll while the metal panels are being attached over the insulation.

3) Install the next roll in the same manner, making sure the rolls are stretched tight, aligned properly and closely butted.

4) Fasten tabs using one of the methods described on the following page. Any rips or tears must be covered with matching facing tape to ensure a tight vapor seal.

5) Trim excess insulation flush to prevent it from acting as a wick and moving water into the building.

Benifits of Steel Buildings

There are many benefits to building with steel over conventional construction methods. A steel building is probably one of the most economical building choices you can make. Steel buildings have many features not available with many other forms of construction. Steel buildings are typically more economical than conventional methods and can be completed in approximately two-thirds the time required for conventional construction. The appearance of steel buildings can easily be enhanced with many forms of exterior finishes. A suitably insulated metal building can drastically decrease heating and cooling expenses. Insulated roof and wall systems preserve and reassure thermal efficiencies. Extended life materials reduce maintenance, and eliminate troubles such as structural deterioration, rotting and insect damage.

Installation Overview

The metal building is rapidly becoming more popular for a variety of reasons. They can be built very quickly and are extremely low in cost. They can easily adapt to any number of external architectural treatments without restricting their interior floor planning. A primary reason for this flexibility is the development of insulation specifically designed for metal buildings. The development of advanced insulation systems with more efficient thermal performance is so advanced that it has enabled metal buildings everywhere to evolve into many of the showrooms, retail outlets, schools, offices and shopping centers we see today.

Today's high-energy costs have made insulation a critical consideration during any construction planning. An insulation system that is properly selected and professionally installed will return more on its investment than any other building component.

Insulation provides many benefits:

Improved appearance, Greater comfort, Substantial reductions in fuel and electricity costs, Condensation and noise control, Reduction of the amount of investment dollars and space needed for heating and cooling equipment.