Ceiling & Wall Liners

29g low rib panel applied to the interior of the building providing a clean protective covering over insulation or girt/purlin cavity.

Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Trim and Gutter

The trim on a steel building serves two essential functions, to close transitions and protect the building from the weather. Trim also adds to the appearance of a building. Our sculptured trim gives the building a refined, quality appearance. Trim covers corner and edge areas of a building. For instance, eave trim creates a transition from the roof to the sidewalls and roof to endwalls.

Most metal building companies often supply "box" or generic trim pieces. This trim routinely has to be modified to fit, as it is created as multi-purpose - and does not fit well on standard panels. We fabricate each profile to match the design of your steel building. We do a lot of work in the shop that will save you headaches in the field. We hem all exposed edges of our trim so it installs easily, fits neatly, and looks great for the life of your building. Our trim is easy to install and adds to the look and the integrity of the building.

Proper Ventilation of a Building

Proper ventilation in a building can be an effective measure for condensation control. The end use of the building must be the controlling ventilation design parameter, especially above drop ceiling areas. Ventilation system design should be done at the initial building design stage. Use of a design professional is strongly recommended to assure the best possible system.

CONDENSATION CAN BE MINIMIZED THROUGH CONSIDERATION OF CLIMATE, RELATIVE HUMIDITY AND THICKNESS OF INSULATION.

Facings as Vapor Barriers

The main function of facings is to act as a vapor barrier. While a vapor barrier may not necessarily be able to stop the flow of water vapor, it does an excellent job of minimizing the rate and volume of the flow. This prevents moisture from accumulating within the insulation blanket and the structure, which translates into consistent thermal values and lower heating and cooling costs.

Facings intended to serve as vapor barriers should be installed on the inner, heated surface of the insulation, where vapor pressure is the highest. This helps in preventing vapor from reaching the cooler air and condensing.

VAPOR BARRIERS PREVENT VAPOR FROM REACHING COOLER AIR AND CONDENSING.