Controlling Condensation

Two things must be present for condensation to occur: warm moist air and cool surface temperatures below the dew point. The proper control of these two factors can minimize condensation.

In metal buildings, we are concerned with two different areas or locations: visible condensation which occurs on exposed surfaces below dew point temperatures, and concealed condensation which occurs when moisture has passed through the vapor retarder and into interior roof and/or wall cavities and then condenses on a surface below dew point temperature.

Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Other Metal Building Details

Fasteners: Self-drilling fasteners are designed for rapid drilling without slipping of the drill point, thus reducing walking and surface marring. The neoprene washer keeps your building watertight as well as providing vibration dampening.

Structural Bolts: We provide all the nuts and bolts to assemble your building through pre-punched holes.

Closure Strips: Our Steel Buildings come with closure strips which when installed provide weather tightness. The closure strips are pre-formed to match the profile of the panels.

Ridge Cap: The ridge cap is designed to match the slope and contour of the roof providing a tight seal along the ridge of the building.

Trim, Flashing, Gutters & Downspouts: All our buildings come with standard trim to give the building a finished clean look. Optional Gutters and Downspouts provide additional protection from the elements.

Plans and Drawings: We provide a full set of anchor bolt plans for the placement of anchor bolts in the foundation. We also provide engineered stamped and certified construction prints. In addition we provide an in depth erection manual to walk you through the erection of your building.

Foundations

Do I need a foundation for my metal building? - Some people choose to pour a full slab foundation, however if you're planning on leaving the floor in a dirt or gravel condition, concrete piers will do the job just fine. Please contact a customer service representative if you don't plan to pour a full slab foundation.

Can you provide an engineer stamped foundation layout? - Yes, but in some cases your soil conditions play a major role in the type of foundation you can use. Contact our special sales department for more information. If using a local engineer, we will provide anchor bolt plans to aid your engineer in designing the foundation.

Do you supply the hardware to attach the frame to foundation? - No, the anchor bolts are usually supplied by a concrete contractor and placed when the foundation is poured.

Pre Engineered Metal Building

A pre engineered metal building is the obvious choice for a church or other type of meeting place. You may have noticed these structures since they are quickly becoming the "standard" in constructions methods. When you are looking for a cost effective way to meet your building needs, you should certainly think about a steel building. A pre-engineered metal building takes the risk out of putting yourself and your organization into debt. It is easy to identify the advantages in a pre-engineered metal building.

You could delay development for years while you line up funding, but why? Some choose to rent space from other property owners in lieu of the responsibility of new construction. The problem with this situation is you only have access to your meeting place around someone else's schedule. After taking into account and dismissing these ideas, take some time to think about talking to a steel metal building manufacturer.

As property and construction capital become harder to obtain, new solutions become ever more imperative. A pre-engineered metal building may perhaps not be part of the dream you have held for your club, association or church, however that shouldn't stop you. Some of the greatest things come in unlikely packages and we sometimes miss out when we disregard them too quickly.