Condensation Control

The condensation process occurs when warmer moist air comes in contact with cold surfaces such as framing members, windows and other thermally conductive accessories, or the colder region within the insulation itself (if moisture has penetrated the vapor retarder). Warm air, having the ability to contain more moisture than cold air, loses that ability when it comes in contact with cooler surfaces or regions. When this happens, excessive moisture in the air is released in the form of condensation. If this moisture collects in the insulation, the insulating value is decreased.

In dealing with condensation, air may be considered to be a mixture of two gases-dry air and water vapor. One thousand cubic feet of air at 75°F can hold up to 1.4 pints of water. At 45°F, it can hold only 0.5 pints.

Relative Humidity is a percentage measurement of the amount of water vapor present in the air in relation to the amount it is capable of holding at that temperature. Therefore, 50% Relative Humidity would mean that the air is carrying only one-half of the total amount of moisture that it could be holding at that particular temperature. Cold outside air is usually much drier than warm inside air. Therefore, you can lower the Relative Humidity by bringing in outside air to mix with and dilute the moist inside air. At 100% Relative Humidity, the air is "saturated."

The temperature at which the air is saturated and can no longer hold additional moisture is called the dew point temperature. Whenever air temperature drops below its dew point, excess moisture will be released in the form of condensation. Condensation problems are most likely to occur in climates where temperatures frequently dip to 35°F or colder over an extended period of time.

Pre Engineered Steel Buildings

Growth is good for every business. It can also be overwhelming when facilities, staff and production seem to be bursting at capacity. By adding needed space, it is possible to alleviate pressure by providing the appropriate workspace to achieve the greatest efficiency. Something that makes pre engineered steel buildings and steel storage buildings attractive to buyers is the flexibility of the external and internal floor plan. Every site has constraints that a conventional builder may be reluctant to work around, but metal buildings can be built to suit any site requirements.

There should be no reason not to consider a pre-engineered steel building for your construction solution. Steel buildings provide comfort and amenities equal or greater than conventional construction methods. If you are renting office space, and considering building your own complex, you can instantly realize the benefits of owning a steel building.

Other Metal Building Details

Fasteners: Self-drilling fasteners are designed for rapid drilling without slipping of the drill point, thus reducing walking and surface marring. The neoprene washer keeps your building watertight as well as providing vibration dampening.

Structural Bolts: We provide all the nuts and bolts to assemble your building through pre-punched holes.

Closure Strips: Our Steel Buildings come with closure strips which when installed provide weather tightness. The closure strips are pre-formed to match the profile of the panels.

Ridge Cap: The ridge cap is designed to match the slope and contour of the roof providing a tight seal along the ridge of the building.

Trim, Flashing, Gutters & Downspouts: All our buildings come with standard trim to give the building a finished clean look. Optional Gutters and Downspouts provide additional protection from the elements.

Plans and Drawings: We provide a full set of anchor bolt plans for the placement of anchor bolts in the foundation. We also provide engineered stamped and certified construction prints. In addition we provide an in depth erection manual to walk you through the erection of your building.

Facings as Vapor Barriers

The main function of facings is to act as a vapor barrier. While a vapor barrier may not necessarily be able to stop the flow of water vapor, it does an excellent job of minimizing the rate and volume of the flow. This prevents moisture from accumulating within the insulation blanket and the structure, which translates into consistent thermal values and lower heating and cooling costs.

Facings intended to serve as vapor barriers should be installed on the inner, heated surface of the insulation, where vapor pressure is the highest. This helps in preventing vapor from reaching the cooler air and condensing.

VAPOR BARRIERS PREVENT VAPOR FROM REACHING COOLER AIR AND CONDENSING.

Panel Profiles

Roof Panel Profiles - Our standard roof sheeting is the "PBR" panel, which is available in bare Galvalume Plus® as well as a variety of colors. Wall sheeting is available in "R" and "PBR" panel. Depending on the color and your geographic location - PBR panels may not be available for certain colors.

Liner Panels - For liner panels we offer a low-rib 29-gauge panel. Liner panels are an interior covering for the walls of a steel building. Like exterior walls, liner panel consists of 3-foot wide panels that are attached to the framing in the same manner as exterior sheeting. Full-height liners run from floor to roof. Partial-height liners typically attach to the girt at 7'4" and extend a few inches above it. Buildings with liner panels must have a base connection for the bottom of the panel (see base conditions).

Advantages - Liner Panels enhance appearance, providing a finished look for the interior. The biggest advantage is that liners protect the insulation and the outside walls. Because un-reinforced insulation facings tear easily, and even the best-reinforced materials can be damaged, liner panels are the intelligent solution to protect your investment. Although 26-gauge exterior walls can withstand a lot of punishment, a steel liner will protect your building's interior and performs at a lower cost than other wall coverings, which will require their own framing.